November 18, 2011

grinding meat

From time to time we'll take all the accumulated scraps of meat (some too fatty to be eaten straight) and grind them all into ground meat.

grinding meat

The industrial grinder we have is really scary. It sucks down multiple pounds of meat at a time and grinds it up in seconds. A complete monster and a marvel of machinery.

One day we took two sheet trays full of twice-ground beef and turned it into hamburger patties with this other monster of a machine.

hamburger patty machine

You basically feed the top of the machine with ground beef and it ejects a patty at a time, complete with patty paper. All I had to do was take the ejected patties and pile them on a sheet tray and I couldn't even keep up with the machine.

sausage tying

Another thing Chef does with ground meat is turn it into sausage. This piece of machinery spits sausage mixture (not automatically but via churning) into casings, which are then tied up. I haven't gotten to use this yet, but hopefully once before the semester ends.

fish butchery

One would think that butchering fish would be similarly easy to butchering chicken. After all, it's easy to identify all of the parts. However, that is not true.

salmon

The list of difficulties is long, just like this salmon.

I think it has something to do with fish not being mammals, their structure is kind of alien. The scales, the slipperyness, the flaky flesh that tears easily.

me & fileted salmon

The procedure is basically to cut into the head, take the two sides off the spine, then take the belly bones and fins and finally the skin off.

plucking pin bones

Then we had to pluck the pin bones out with pliers - they're small and embedded and remind me why I didn't like eating fish growing up - all the bones.

I've since grown into eating it - as least the boneless fileted versions of it, but the butchery's still hard.

family meal

Down in Meat Lab we're split into three teams, two teams for butchering while another team embarks on skills week.

During skills week that team learns to make all of the mother sauces (béchamel, velouté, espagnole, tomato and hollandaise), after which they come up with a two-day menu to feed the rest of us.

skirt steak

The first team to do skills week made an entree of skirt steak with chimichurri sauce over a bed of spinach, mushrooms, shallots and polenta cakes. This was the most delicious meal I had eaten in a while, not just because I liked the ingredients, but because the steak and sauce were done really well - the steak was charred on the outside and juicy on the inside, and nicely fatty, and the sauce was herby and tangy and spicy.

plating skirt steak

The coming together part was really exciting to watch. And real professional-like.

family meal

We call this "family meal", just like how they call staff meals in restaurants.

pork leg butchery

pork leg butchery

Aside from chicken, we also butcher pork a lot - another relatively inexpensive meat. One day we each got to butcher a pork leg. Compared to butchering chicken, other types of butchering are incredibly involved. Not only is it hard to separate meat from bone because everything is more densely packed, but there are way more parts to keep track of - I can't even name all the parts in a pork leg!

me & pork leg

The leg took me a good hour and a half to butcher. Hard to explain the process without step-by-step pictures (or a long video), but I decided not to go into detail because chances are that you won't be butchering a pork leg anytime soon (and if you are, I'll call Chef Oakley, Meat Lab chef instructor). Good rules of thumb for butchering meat is following the bones (or cutting bones out first in order to divide up parts) and following seams (fat/connective tissue surrounding muscle groups).

pork leg parts

Out of each pork leg we got two pork roasts (seen trussed with butcher's twine), pork skin (discarded, although the fat could be made into lard and the skin into cracklins), bones (for stock), and other meat/excess fat for grinding into ground pork.

chicken butchery

chicken butchery

Chicken's the most ubiquitous protein of our operation, given that it's relatively cheap and people like to eat it. This means that we butcher chicken almost every day down in Meat Lab. Butchering chicken is surprisingly easy, and I'm glad to have learned it because it means I can now buy whole chickens and cut it up myself to save money (whole chicken is a lot less per pound than say, chicken breast).

getting down to business

The most common pieces we butcher chicken into are: whole legs (skin on) and chicken breast (skin off). But we've done all sorts of variations, not just with skin on/off but bone in/boneless and different styles such as airline breast (chicken breast with drumette attached) or butterflied breasts pounded thin (such as for paillard).

All of the drumettes/wings are saved and cryovac-ed (vacuum packed) for when there are parties and they need appetizers. All of the carcasses/bones/skin gets saved for stock, so there's very little waste.

I think I've cut up 20+ chickens by now, so if anyone would like a demo, feel free to ask!